Empirical Modeling and Vision Based Control for Laser Aided Metal Deposition Process

نویسندگان

  • Robert G. Landers
  • Sanjeev Agarwal
  • Frank W. Liou
چکیده

This paper gives a brief description of the laser aided manufacturing process. Empirical models describing the process dynamics of the laser aided metal deposition process is developed based on some of the models found in the literature. These models provide the basis for process planning and real time control. An embedded vision system, a two color temperature sensor, and a laser displacement sensor are incorporated for real time monitoring and control of the deposition process. The temperature profile of the surface and geometric characteristics of the melt pool are studied to ensure consistent operation of the process.

برای دانلود رایگان متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Process Modeling, Monitoring and Control of Laser Metal Forming

Laser Metal Forming (LMF) process is one of the prominent Rapid Prototyping (RP) process that can be used to develop functional and fully dense metal parts. This paper addresses process modeling, monitoring and control of a laser metal forming system currently under development at Laser Aided Manufacturing Processes (LAMP) laboratory at University of Missouri–Rolla. This LMF system is based on ...

متن کامل

Applications of a Hybrid Manufacturing Process for Fabrication and Repair of Metallic Structures

Since its appearance, rapid prototyping technology has been of interest to various industries that are looking for a process to produce/build a part directly from a CAD model in a short time. Among them, the direct metal deposition process is the only process which directly manufactures a fully dense metal part without intermediate steps. However, challenges of the direct metal deposition proce...

متن کامل

Modeling and Verification of Temperature Distribution and Residual Stress in Laser Aided Metal Deposition Process

Laser Metal Deposition is a novel, robust technique to manufacture or repair complex aerospace parts. However, as this process is very complicated and often operating at very high temperature, the resulting material behavior is hard to predict. The strain and stress induced by large thermal gradients in the fabrication process may cause parts failure such as cracking and distortion, so it is es...

متن کامل

Online Melt Pool Temperature Control for Laser Metal Deposition Processes

Melt pool temperature is of great importance to deposition quality in Laser Metal Deposition processes. To control the melt pool temperature, an empirical process model describing the relationship between the temperature and process parameters (i.e., laser power, powder flow rate, and traverse speed) is established and verified experimentally. A general tracking controller using the Internal Mo...

متن کامل

Development of a Melt Pool Tracking Vision System for Laser Deposition

This paper chronicles the development of a vision system for tracking melt pool morphology in the laser metal deposition process. This development is to augment an existing temperature feedback control system. Monitoring both the temperature and shape of the melt pool is necessary because of the effects of local geometry on the cooling rate at the melt pool. Temperature feedback alone cannot ac...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2001